‘Vegan spider silk’ provides sustainable plastics

Categorie(s): Biotechnology, Sustainable projects

Researchers have created a plant-based, sustainable, scalable material that could replace single-use plastics in many consumer products. It was a surprise to find our research could also address a big problem in sustainability: that of plastic pollution

Researchers from the University of Cambridge created a polymer film by mimicking the properties of spider silk, one of the strongest materials in nature. The new material is as strong as many common plastics in use today and could replace plastic in many common household products.

The material was created using a new approach for assembling plant proteins into materials that mimic silk on a molecular level. The energy-efficient method, which uses sustainable ingredients, results in a plastic-like free-standing film, which can be made at industrial scale. Non-fading ‘structural’ colour can be added to the polymer, and it can also be used to make water-resistant coatings. The material is home compostable, whereas other types of bioplastics require industrial composting facilities to degrade. In addition, the Cambridge-developed material requires no chemical modifications to its natural building blocks, so that it can safely degrade in most natural environments.

The new product will be commercialised by Xampla, a University of Cambridge spin-out company developing replacements for single-use plastic and microplastics. The company will introduce a range of single-use sachets and capsules, which can replace the plastic used in everyday products like dishwasher tablets and laundry detergent capsules.

For many years, Professor Tuomas Knowles has been researching the behaviour of proteins. Much of his research has been focused on what happens when proteins misfold or ‘misbehave’, and how this relates to health and human disease, primarily Alzheimer’s disease.

“We normally investigate how functional protein interactions allow us to stay healthy and how irregular interactions are implicated in Alzheimer’s disease,” said Knowles, who led the current research. “It was a surprise to find our research could also address a big problem in sustainability: that of plastic pollution.”

Knowles and his group became interested in why materials like spider silk are so strong when they have such weak molecular bonds. “We found that one of the key features that gives spider silk its strength is the hydrogen bonds are arranged regularly in space and at a very high density,” said Knowles.

The researchers successfully replicated the structures found on spider silk by using soy protein isolate, a protein with a completely different composition. “Because all proteins are made of polypeptide chains, under the right conditions we can cause plant proteins to self-assemble just like spider silk,” said Knowles. “In a spider, the silk protein is dissolved in an aqueous solution, which then assembles into an immensely strong fibre through a spinning process which requires very little energy.”

“Other researchers have been working directly with silk materials as a plastic replacement, but they’re still an animal product. In a way, we’ve come up with ‘vegan spider silk’ – we’ve created the same material without the spider.”

Proteins can self-assemble and form strong materials like silk without any chemical modifications, but they are much harder to work with. The researchers used soy protein isolate (SPI) as their test plant protein, since it is readily available as a by-product of soybean oil production.

Source : University of Cambridge, adapted